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We'll explore the major components of a harmonic gear: the wave generator, flexspline, and circular spline. I’m going to go through each of these parts to help make more sense of them. Flexspline juts out at an angle, while the wave generator is a rotating component which creates a distinctive wave-shaped motion in the flexspline. Imagine a wave in the ocean that increases and decreases. The flexspline is the flexible outside ring which is attached to the wave generator. As the wave generator travels, it causes the flexspline to go to flex and alter its shape.
Third, is a fixed inner ring with teeth on it, the circular spline. Like puzzle pieces, these teeth interlock with the teeth on the flexspline. As the wave generator bends the flexspline, the teeth on the outer ring engage with the teeth on the inner ring. The special linkage allows for fluid and precise motion, which is essential for a lot of machinery, particularly in robotics and aircraft, where precision is necessary.
A big type of gear used is the harmonic gear which can create a very high gear ratio, thus creating lots of twisting force at slow movement. This is good for robotics and automation, where planned and orchestrated movements are needed. If a robot has to pick up a fragile thing, for example, harmonic gears will prevent the robot from releasing it. Moreover, the small, light nature of harmonic gears allow them to be made into smaller packages than standard gear trains, making them ideal for situations where space is limited or weight is critical, such as in flying machines.
Harmonic gears can help make robots smaller and more lightweight. This is extremely important because this technique allows robots to be more agile and to fit into more places. For example, in factories, they can work next to smaller robots without occupying so much space. Harmonic gears are used in robotic arms and other components that require the strength and precision of motion seen in moving parts that assemble products or assist in surgeries.
Harmonic gears are present in many machines, from tiny robots to large airplanes. In the air transport field, harmonic gears are applied in multiple key systems. http://avazd.com/For example, they are useful in landing gear systems which are the wheels that help planes to take off and land safely. They are also used in control systems which aid pilots in steering the plane, as well as in engine parts that must operate efficiently.
Harmonic gears are widely used in an airplane, owing to their precision and reliability. That means they can help make sure everything operates as it should, particularly during takeoff and landing, the most critical moments for flight safety. And they are also lightweight, which is particularly important for aviation, because airplanes must be as light as they can be to fly efficiently. In addition, they cope well with extreme temperatures and stress, making them ideal for use in space travel, where conditions can be extremely harsh.
With ongoing advancements and improvements in technology, the demand for precision motion control is growing exponentially. Harmonic gears offer precise and controllable motion, making them ideal for many applications in different markets. In addition, their small size and lightweight properties make them great for automation and robotics, where space-saving and energy-efficient applications are key.
OEM and ODM services are available The minimum quantity for orders is 1 piece Quotes are given within Harmonic Gears Production of samples takes 1 to 3 working days The delivery time for bulk orders is 7 to 14 working days Our monthly production surpasses 300 000
Our team of engineers is always available, ready to Harmonic Gears promptly to your inquiries. They are highly skilled and have the know-how to solve your concerns. Custom parts with high precision tolerances: +/-0.01 mm, Special area: +/-0.005 mm.
Our production equipment includes Harmonic Gears (4-axis), 5-axis and up to 6-axis machines. We have a wide range of processing options, such as turning, milling, and grinding, drilling and EDM and 3D Printing. We deal with a wide range of materials like aluminum, brass, copper, steel, stainless steel, plastics, composites making parts that can meet any industrial need.
We have ISO9001 certificate, Harmonic Gears, ISO45001, medical ISO13485, aviation AS9100, Automobile IATF16949, we can produce mechanical parts, automobile parts, electronic parts, aerospace parts, medical device parts, communication equipment parts, new energy parts, construction and household products parts.
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