Customized machining servo milling

Product Overview

Customized machining servo milling is a high-end manufacturing equipment that integrates advanced technology, designed to meet the machining needs of various industries for high-precision and complex shaped components. It integrates precision mechanical structures, advanced servo control systems, and intelligent machining software, providing users with one-stop customized machining services from design to finished products.

Characteristic

Integrating high-precision servo systems, highly customized machining, advanced milling technology, intelligent machining, and quality assurance, it has a wide range of material adaptability and meets the precision manufacturing needs of various fields such as aerospace and automotive.

Material adaptability

aluminium alloy

For aluminum alloy materials, our equipment can fully leverage its advantages of high-speed cutting and high-precision machining. When processing aluminum alloy structural components for aerospace or aluminum alloy wheels for automobiles, it is easy to cope with the low hardness and high thermal conductivity characteristics of aluminum alloys, achieving efficient and high-quality processing.

titanium alloy

Titanium alloy is a difficult to machine material, but our equipment can effectively overcome the challenges in titanium alloy processing through optimized cutting parameters and advanced tool technology. In the aerospace field, our servo milling equipment can ensure machining accuracy and surface quality for titanium alloy components, such as key parts of engines, meeting their high-strength and high-temperature resistance requirements.

Stainless steel and alloy steel

When processing high-strength and high hardness materials such as stainless steel and alloy steel, the high torque spindle and advanced tool path planning of the equipment can ensure a stable machining process. Both stainless steel equipment parts in the food processing industry and alloy steel parts in the mechanical manufacturing field can achieve precise milling processing.

application area 

1. Aerospace

In the aerospace industry, we provide high-precision milling services for the manufacturing of aircraft engines, wing structures, satellite components, and more. These components have extremely high requirements for quality and accuracy, and our products ensure that every part meets strict aerospace standards, providing assurance for the safety and performance of aircraft.

2. Automobile manufacturing

The automotive industry is one of our important customer groups. We provide customized solutions for the processing of automotive engine cylinder blocks, transmissions, wheel hubs, brake systems, and other components. Through high-precision milling processing, the quality and performance of automotive components have been improved, helping car manufacturers achieve lightweight and high-performance products, and meeting the market's demand for automotive energy conservation, environmental protection, and safety.

3. Medical devices

The quality and accuracy of medical devices are directly related to the safety of patients' lives. We provide precise milling processing for the manufacturing of orthopedic implants, surgical instruments, medical equipment casings, and more. These components need to meet strict requirements for biocompatibility, dimensional accuracy, and surface quality. Our custom machined servo milling products ensure that every medical device part meets the high standards of the medical industry.

4. Electronic communication

In the field of electronic communication, we provide services for the processing of components for communication base station equipment, smartphones, computers, and other products. Especially for key components such as heat sinks, precision molds, and chip packaging structures, our equipment can achieve high-precision and high-efficiency processing, meeting the requirements of electronic communication products for miniaturization, high performance, and high heat dissipation.

5. Mold manufacturing

The mold manufacturing industry has extremely high requirements for precision and processing of complex shapes. Our customized servo milling products can provide high-quality processing services for the manufacturing of various molds, such as injection molds, die-casting molds, stamping molds, etc. Through multi axis linkage machining and high-precision milling technology, we are able to manufacture high-quality molds, ensuring their accuracy and lifespan, and providing reliable mold support for the production of plastic and metal products.

FAQ

Q: What materials can be processed?

A: Our customized servo milling equipment has excellent processing capabilities for various materials, including but not limited to metal materials such as aluminum alloy, titanium alloy, stainless steel, alloy steel, as well as some high-performance engineering plastics. For different materials, we will adjust processing parameters and select appropriate cutting tools based on their hardness, toughness, thermal conductivity, and other characteristics to ensure processing quality. For example, when processing difficult to machine materials such as titanium alloys, we use special cutting strategies and tools to overcome their processing difficulties.

Q: What is the customization process like?

A: Firstly, you provide us with the design drawings, technical requirements, and expected use of the parts. Our engineering team will evaluate this information and communicate with you to confirm the details. Then, we will develop a detailed machining plan based on your requirements, including selecting appropriate tools and fixtures, determining the machining sequence and cutting parameters. During the processing, we will regularly provide you with progress feedback. If necessary, we can adjust the processing plan based on your feedback. Finally, strict quality inspection is conducted after processing to ensure that the product meets your requirements before delivery.

Q: How long does it take to process a complex part?

A: The time required to process a complex part depends on multiple factors, including the complexity, size, material properties, and required precision of the part. Generally speaking, for parts of moderate complexity and size, using our customized machining servo milling equipment, the processing time may range from several hours to tens of hours. We will provide you with a rough estimate of the processing time when developing the processing plan, and try to shorten the processing time as much as possible by optimizing the process.