High quality customized titanium parts CNC 日本

Product Overview

We focus on the field of CNC machining of titanium parts, providing high-quality and high-precision titanium parts to global customers with exquisite craftsmanship and advanced technology. Titanium metal occupies an indispensable position in many high-end industrial fields due to its excellent strength, low density, excellent corrosion resistance, and high temperature resistance. Our CNC machining technology further enhances the performance and accuracy of titanium parts to the extreme.

Material characteristics

1.High strength to low density ratio

The strength of titanium is comparable to that of steel, but its density is only about 60% of that of steel. This enables parts made of titanium material to significantly reduce overall weight while withstanding high-strength loads. In the aerospace field, reducing weight can directly improve fuel efficiency, increase payload, and enhance flight performance for aircraft structural and engine components. For example, titanium alloy wing beams significantly reduce aircraft weight and operational costs while ensuring the structural strength of the aircraft.

2.Excellent corrosion resistance

Titanium exhibits extraordinary corrosion resistance in various harsh environments, maintaining good stability whether in seawater, oxidizing acids, alkaline solutions, or humid atmospheric environments. Therefore, in industries such as shipbuilding and ocean engineering, chemical engineering, etc., titanium parts can resist the erosion of corrosive media for a long time, effectively extending the service life of equipment, reducing maintenance costs and downtime. Titanium alloy structural components on offshore platforms can operate reliably for many years in high salinity and high humidity marine environments without frequent replacement.

3.Good high temperature resistance

Titanium alloys have the ability to maintain excellent mechanical properties at high temperatures and can withstand temperatures of several hundred degrees without significant performance degradation. In application scenarios such as high-temperature components of aircraft engines and key components in high-temperature furnaces, the characteristic of titanium parts ensures stable operation and long service life of equipment under extreme temperature conditions, ensuring the safety and reliability of the entire system.

CNC machining technology

1.High precision machining capability

We are equipped with internationally leading multi axis linkage CNC machining equipment, combined with high-precision tool systems and advanced measurement feedback devices, which can achieve machining accuracy at the micrometer or even sub micrometer level. Whether it's complex 3D surface contours, fine holes and threads, or strict tolerance requirements, we can precisely control and ensure that every titanium part fully meets the accuracy specifications of the design drawings. For example, in the field of medical implant devices, such as artificial joints and dental implants, high-precision machining processes ensure the perfect fit between the parts and the human skeleton, improving the stability and quality of life of patients after implantation.

2.Diversified processing methods

It comprehensively covers various CNC machining processes such as turning, milling, drilling, boring, and grinding, and can be flexibly combined and applied according to the specific shape, structure, and technical requirements of the parts. Through advanced programming techniques and process optimization, efficient and precise control of the entire process from rough machining to precision machining of titanium parts has been achieved. When processing aircraft engine blades with complex internal flow channels and thin-walled structures, we use five axis linked milling technology, which can form them in one go, effectively avoiding the accumulation of errors caused by multiple clamping and processing, ensuring the high performance and reliability of the blades.

3.Strict process control and optimization

From the initial feeding of titanium materials to the inspection and packaging of final finished parts, every production process follows strict process standards and quality control procedures. Our professional technical team conducts in-depth research on the material properties of titanium alloys, and precisely optimizes cutting parameters such as cutting speed, feed rate, cutting depth, etc. for different machining tasks, in order to minimize the impact of cutting force and cutting heat on the quality of parts during the machining process and effectively prevent defects such as deformation and cracks in titanium parts. At the same time, advanced tool path planning algorithms and adaptive control technology are introduced to further improve machining efficiency and surface quality of parts, ensuring that each batch of titanium parts can maintain high consistency and stability.

Product application areas

1. Aerospace

Engine components, such as turbine blades, compressor discs, shaft parts, etc., operate under extreme conditions of high temperature, high pressure, and high speed, requiring extremely high material strength, high temperature resistance, and fatigue performance. Our titanium CNC products provide solid guarantees for the efficient and reliable operation of aircraft engines with excellent performance and accuracy, helping aircraft achieve higher thrust to weight ratios and flight performance.

Aircraft structural components: including important structural parts such as wing beams, landing gear, and fuselage frame. The application of titanium alloy structural components not only reduces the overall weight of aircraft, improves fuel economy, but also enhances the structural strength and crash resistance of aircraft, and is widely used in modern civil aviation and military aircraft.

2. Medical care

Implanted instruments: such as artificial hip joints, knee joints, spinal fixators, dental implants, etc. The excellent biocompatibility of titanium makes it an ideal material for human implant devices, and our high-precision CNC machining process ensures precise adaptation of implant devices to human bones, promoting bone tissue growth and healing, reducing postoperative complications, and improving patients' quality of life and rehabilitation outcomes.

Medical equipment components: such as surgical instruments, medical centrifuge rotors, precision brackets for CT scanners, etc. These components require extremely high precision, surface quality, and hygiene standards. Our titanium CNC products can meet the strict requirements of medical equipment manufacturers for high-quality and high-performance components, providing strong support for the advancement of medical technology and the development of precision medicine.

3. Ship and Ocean Engineering

Marine propulsion system components: such as propellers, shafts, rudder components, etc. The corrosion resistance and high strength characteristics of titanium alloy in seawater make it excellent in ship propulsion systems. It can effectively reduce cavitation corrosion and noise of propellers, improve propulsion efficiency, extend service life, reduce maintenance costs and operation downtime of ships, and enhance the reliability and durability of ships in marine environments.

Offshore platform structural components: key structural parts used in large-scale offshore engineering facilities such as offshore oil drilling platforms and offshore wind power generation platforms. Titanium parts can withstand multiple tests such as strong winds and waves, seawater corrosion, and the attachment of marine organisms in marine environments, ensuring the safe and stable operation of offshore platforms in harsh sea conditions and providing reliable infrastructure support for the development and utilization of marine resources.

4. Chemical industry

Reactor liner, heat exchanger tube plate, stirring blade, etc.: In the chemical production process, these components often come into contact with various corrosive media and high-temperature and high-pressure environments. The excellent corrosion resistance and high temperature resistance of titanium parts effectively prevent equipment corrosion and leakage during chemical reactions, ensuring the continuity, safety, and stability of chemical production and product quality, reducing the risk of production accidents and economic losses caused by equipment failures.

Customized services

We are well aware that different customers have unique personalized needs for titanium parts in different application scenarios, so we provide comprehensive customized service solutions.

1.Design collaboration

Our professional design team can work closely with clients, intervening from the product concept design stage, using advanced CAD/CAM software tools to jointly optimize the design of titanium parts based on clients' specific functional requirements, performance indicators, and space limitations. Whether it is the improvement and perfection of existing designs or the development and design of new products, we can provide professional design advice and technical support to ensure that the final design solution not only meets the personalized needs of customers, but also fully considers the processing technology and cost-effectiveness of titanium parts, achieving a perfect balance between product performance and economy.

2.Rapid prototyping

In order to help customers quickly verify the feasibility of design solutions during product development, we have equipped rapid prototyping equipment that can quickly produce prototype samples of titanium parts based on the design drawings or digital models provided by customers. Through actual testing and evaluation of prototype samples, customers can promptly identify design issues and make adjustments and optimizations, greatly shortening the product development cycle and reducing development costs.

3.Small batch trial production and mass customization

After completing prototype validation, we can conduct small-scale trial production according to customer needs, further optimize production processes and quality control procedures, and ensure the stability and consistency of the product during mass production. For bulk customized orders, we have strong production capabilities and a flexible production planning and scheduling system that can arrange production resources reasonably based on factors such as customer order quantity and delivery requirements, ensuring timely and high-quality completion of order delivery tasks. Regardless of the size of the order, we treat it with the same professional spirit and rigorous attitude, committed to providing customers with satisfactory customized titanium parts products and services.